Stainless Steel Etched Dust Protection Mesh/Customizable Products/Factory Direct/Precision Mesh
Metal Etched Filter Mesh / Customizable / Uniform Mesh Holes / Direct Factory Source Our etched stainless steel filter mesh is made using advanced acid etching technology combined with high-precision automated production equipment, enabling high-accuracy and efficient mass production. The etching process can precisely create uniform mesh holes without altering the properties of the metal material, achieving hole diameters as small as 0.1mm. Through strict quality control, we ensure that the hole diameter tolerance for each batch remains within ±0.02mm, guaranteeing consistent filtration performance. High Precision Hole Control: Our etching process can produce holes as small as 0.1mm in diameter, precisely controlling the mesh size to ensure consistent filtration performance and flow rate. For thinner materials (e.g., 0.05mm thick stainless steel), smaller hole sizes, such as 0.08mm, can be achieved. Small Error Range: We can control hole diameter error within ±0.02mm, ensuring precise mesh dimensions and filtering standards, preventing degradation in filtration performance due to errors. Strong Adaptability: The etched stainless steel filter mesh is suitable for various industry needs, such as vacuum cleaners, kitchen appliances, automotive air conditioning, etc. It can be customized according to customer design drawings to meet the filtration requirements of different products. Excellent Material Properties: We use high-quality 304 or 316L stainless steel, which offers excellent corrosion resistance, high-temperature resistance, and mechanical strength, allowing the mesh to withstand harsh environments, including high temperatures, humidity, and oil contamination, for long-term use. Burr-Free, Smooth Surface: The etching process ensures that the mesh surface is smooth and free of burrs, avoiding any adverse effects from burrs, enhancing product safety and comfort. Eco-Friendly and Cost-Effective: Etching technology offers a low production cost, allowing customers to effectively control manufacturing expenses while maintaining product quality. The etching process is more environmentally friendly, reducing waste and pollution.
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Table Parameter
| Product Name | Stainless Steel Etched Dust Protection Mesh |
| Mold Cost | Usually $30-$140, based on your requirements |
| Material | 304/316 Stainless Steel, with excellent corrosion resistance, oxidation resistance, and mechanical strength |
| Mesh Size | Minimum hole size 0.1mm |
| Material Thickness | Typically 0.1mm-2.0mm |
| Hole Shape and Arrangement | Typically circular holes, evenly spaced, customizable according to your design |
| Tolerance | Approximately 10% of material thickness, depending on material and thickness |
| Open Area | 15%-80% |
| Surface Treatment | Sandblasting / Brushing / Mirror / Electroplating / PVD Coloring |
| Size | Customizable according to customer drawings (max size: 1200mm) |
| Packaging | Customized |
| Minimum Order Quantity | 500 pieces (same specifications) |
| Lead Time | 5-15 days for bulk orders, can be expedited if needed |
| Price | Determined by material, processing technology, and order quantity |
Application Description
Home Appliances:
Vacuum Cleaners: Dust protection mesh is used in air filtration to prevent dust from entering motors and other key components.
Air Purifiers: Acts as a filter to remove particles and harmful substances from the air, improving air quality.
Automotive Industry:
Car Air Conditioning Systems: Used in filtration systems to remove dust and impurities from the air inside the car, ensuring clean air.
Car Engine Systems: Filters oil or coolant, protecting the engine from contamination.
Industrial Equipment:
Industrial Filters: Used in various industrial devices for liquid and gas filtration to keep the equipment running efficiently and reduce failure rates.
Electronic Devices:
LED Lighting: Used in heat dissipation systems, preventing dust from entering electronic parts while cooling the lights.
Power Equipment: Used in power converters and battery chargers to filter the air and prevent dust and impurities from entering internal circuits.
Other Applications:
Noise Control Devices: For example, dust protection mesh in sound equipment, protecting internal components while maintaining sound quality.
Factory Overview:
We are a professional precision metal processing company committed to providing the most precise machining solutions. Our production equipment can mass-produce headphone dust protection mesh, with a daily capacity of up to 500 standard sheets, equating to about 10,000 pieces per day, with a maximum processable area of up to 1000mm.
Customization Process:
1.Requirement Communication: Provide drawings/samples, or work with our design team to develop a solution.
2.Sample Confirmation: Samples delivered within 3-5 working days, with parameter optimization available.
3.Mass Production: Automated etching production lines ensure delivery within 7-15 days (depending on quantity).
4.Quality Assurance: 100% inspection, with material reports and process certification provided.
Questions and Answers
| 1.What is the production lead time for customized products? Do you support expedited orders? Standard Process: Sample lead time 3-5 working days, mass production 7-15 working days (depending on quantity and complexity). Expedited Service: Fastest delivery in 3-5 days (confirm feasibility first), expedited fees depend on the order. |
| 2.What are the advantages of etching technology compared to traditional stamping or laser cutting? Etching offers higher precision, enables the production of finer and more uniform holes, and avoids material deformation while maintaining the metal's strength. |
| 3.Is there a minimum order quantity (MOQ) for custom patterns or irregular sizes? Regular orders: MOQ 500 pieces. Custom orders: MOQ can be negotiated to 100-300 pieces for complex patterns or special thicknesses. Sample service: 1-5 pieces for small batch samples. |
| 4.What is the level of precision and error control for materials and processing? Minimum hole size: 0.1mm Hole size tolerance: ±0.02mm Hole arrangement: Customizable with high accuracy. Thickness range: 0.1mm-2.0mm. Open area: 15%-80%. Material: 304/316 stainless steel, highly corrosion-resistant and durable. |
| 5.Do you offer quality certifications or after-sales support? Certifications: Material reports (SGS), salt spray testing, RoHS environmental certification. Warranty: Full inspection before shipment, with a 1-year warranty and free replacement for defective products. |
| 6.Do you require design files? What formats do you support? Required: CAD files (.dwg/.dxf) or vector files (.ai/.eps), indicating hole sizes, spacing, and key parameters. Design assistance: If no files, we can reverse-engineer from samples or offer free layout assistance. |
| 7.Is the stainless steel mesh suitable for outdoor, humid, or high-salinity environments? Material Recommendation: Regular environments (home, automotive): 304 stainless steel. High humidity, coastal, or chemical environments: 316 stainless steel for enhanced corrosion resistance. Optional nano-coating for additional fingerprint and stain resistance. |
| 8.Does the etching process produce burrs or sharp edges? The etching process ensures a smooth mesh surface, free of burrs or sharp edges, making it ideal for high-quality applications. |
| 9.What are your payment methods? Payment: Full prepayment for custom products. Payment options include: Letter of Credit (L/C) Telegraphic Transfer (T/T) PayPal (for small orders) Western Union (for certain countries) Alipay/WeChat Pay (for certain countries) Bank Transfer |
Factory Description
We have a full set of etching production equipment and mature processing technology. We can manufacture products in any shape with mesh sizes as small as 0.1mm, according to your requirements.
Our Advantage
Factory Direct Shipping
Our products undergo 100% QC checks before shipment, and we ensure compliance with international standards. If you require specific certifications for your target market, just let us know, and we'll meet those requirements.
Experienced Design and Manufacturing Team
We work closely with customers from the design phase to help avoid potential product flaws, ensuring both the functionality and design meet expectations.
Excellent Supply Chain Management
We can quickly adjust production schedules to meet your urgent deadlines, whether it's for large bulk orders or smaller rush orders.
OEM & ODM Support
We offer the option to print your logo or other customizations.
Strict Quality Control
Our products undergo 100% QC checks before shipment, and we ensure compliance with international standards. If you require specific certifications for your target market, just let us know, and we'll meet those requirements.
Certificate
商标6类
9001
质量认证
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Shenzhen Nkeyto Precision Hardware Co., Ltd. is a factory specializing in precision hardware processing, committed to providing customers with high-quality products and services.We look forward to working with you.
Contact Us
E-mail: Sales@nkeyto.com
Tel: +86 135-5470-8126
Add: 13th Building, 202, Dawangshan Second Industrial Zone, Dawangshan Community, Shajing Street, Bao'an District, Shenzhen, Guangdong Province
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