Stainless Steel Etched Heating Wire /Customizable Products/Factory Direct/‌Material Options Available
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Stainless Steel Etched Heating Wire /Customizable Products/Factory Direct/‌Material Options Available

Metal Resistance Wire / Precision Etching / Customizable / Direct Factory Shipping Our metal etching resistance wire is manufactured using advanced etching technology, offering precise resistance characteristics and excellent high-temperature performance. It is widely used in resistive heating devices, heating elements, temperature controllers, and other electronic equipment. We offer comprehensive custom processing services, capable of producing various shapes, sizes, material thicknesses, and resistance specifications based on customer requirements. Material: Nickel-Chromium Alloy (NiCr): Known for stable resistance properties and high-temperature resistance, suitable for general resistive heating devices. Iron-Chromium-Aluminum Alloy (FeCrAl): Ideal for high-temperature applications, providing higher resistivity and enhanced heat resistance. Copper Alloy (Cu-Alloy): Suitable for low-temperature applications, with stable resistance, commonly used in low-power electronic devices. Stainless Steel: Offers good resistance and corrosion resistance, suitable for medium-to-low temperature range resistive elements. Manufacturing Process: The metal resistance wire is made through a precision etching process, which chemically removes unnecessary metal parts while preserving the essential structure of the resistance wire. The etching process provides the following advantages: High Precision: Capable of achieving micron-level fine processing, ensuring uniformity and stability of the resistance wire. No Thermal Deformation: Avoids the thermal deformation problems associated with traditional heating processes, ensuring the resistance wire's performance and dimensional accuracy. Mass Production: Suitable for large-scale manufacturing, ensuring consistency and stability across batches. Customized Production: We offer custom resistance wire production according to customer needs, adaptable to different application scenarios.

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Table Parameter

NamePrecision Resistance Wire, Etching Heating Wire, Etching Heating Element Wire, Precision Resistive Heating Wire
MaterialNickel-Chromium Alloy, Iron-Chromium-Aluminum Alloy, Copper Alloy, Stainless Steel
Hole Diameter0.1mm - 5mm
ShapeSpiral, Straight, Circular (Customizable)
ResistivityDepends on Material
Open Rate30% - 70%
Material Thickness0.1mm - 2mm, Common thicknesses: 0.2mm, 0.3mm, 0.5mm
Tolerance Control±0.05mm (Thickness), ±0.1mm (Hole Diameter, Hole Pitch)
Tensile Strength≥600MPa
Hardness50-80 HB
Temperature Range-40°C to +1000°C
Surface TreatmentSandblasting, Brushed, Electroplating, etc.
Lead Time7-15 Days (Depending on Quantity)

Application Description

With precise control of the etching process, we ensure high precision and long-term stability of the product. Metal etching resistance wire is widely used in the following fields:

 

Resistive Heating Equipment: Such as water heaters, electric ovens, and electric heaters.
 

Industrial Heating Elements: Including hot air guns, heating furnaces, and ovens.
 

Automotive Heating Systems: Seat heaters, windshield defrosters, etc.
 

Temperature Controllers and Sensors: Precision resistance wire used in temperature control systems and sensor devices.
 

Electronic Components: Used in battery heating, circuit board heating, etc.

Questions and Answers

1.Why choose etching technology for manufacturing resistance wire?
Etching technology offers high precision, ensuring uniformity and stability of the resistance wire. Compared to traditional heating methods, etching avoids thermal deformation and ensures the accuracy of resistance properties and dimensions.
2.Can the hole diameter and shape of the resistance wire be customized?
Yes, we support customizing the hole diameter, hole shape, open rate, and overall shape based on customer requirements. The common hole diameter range is 0.1mm to 5mm.
3.What is the temperature range of the resistance wire?
The temperature range of the etching resistance wire can be between -40°C and +1000°C, depending on the material, making it suitable for various heating environments.
4.How are samples charged?
Most of our products are available for free sampling. Samples or similar products can be provided. Custom products or high-cost samples may be charged. Bulk orders are priced based on quantity.
5.What is the delivery time?
For large-scale production, the manufacturing period is generally controlled within 5-15 days, with adjustments for special cases where the product delivery time is particularly urgent.
6.What are your payment terms?
As a custom product, full prepayment is required. We accept various payment methods, including:
Letter of Credit (L/C)
Telegraphic Transfer (T/T)
PayPal (for small orders)
Western Union (for certain countries)
Alipay/WeChat Pay (for some countries)
Bank Transfer
7.How to handle product quality issues?
Before mass production, we will send you a sample for confirmation. Once the sample is approved, we will proceed with mass production. If any products are found to be defective, you can contact us with specific requirements. If the quality issue is due to our fault, we will replace the products at no extra cost.

Factory Description

We have a full set of etching production equipment and mature processing technology. We can manufacture products in any shape with mesh sizes as small as 0.1mm, according to your requirements.

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Our Advantage

Factory Direct Shipping

Our products undergo 100% QC checks before shipment, and we ensure compliance with international standards. If you require specific certifications for your target market, just let us know, and we'll meet those requirements.

Experienced Design and Manufacturing Team

We work closely with customers from the design phase to help avoid potential product flaws, ensuring both the functionality and design meet expectations.

Excellent Supply Chain Management

We can quickly adjust production schedules to meet your urgent deadlines, whether it's for large bulk orders or smaller rush orders.

OEM & ODM Support

We offer the option to print your logo or other customizations.

Strict Quality Control

Our products undergo 100% QC checks before shipment, and we ensure compliance with international standards. If you require specific certifications for your target market, just let us know, and we'll meet those requirements.

Certificate

商标6类

商标6类

9001

9001

质量认证

质量认证

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