Etching Stainless Steel Flat Heating Element /Customizable Products/Factory Direct/Precision Size Control
Metal Etched Heating Wire / Precision Etching / Customizable / Direct Factory Shipping Metal etched heating wire is manufactured using precision etching technology, primarily used in various heating devices. We offer custom services, allowing us to process heating wires in different shapes, sizes, material thicknesses, and specifications as per customer requirements. Materials: Nickel-Chromium Alloy (NiCr): Known for its excellent resistance characteristics and high-temperature performance, commonly used in general electric heating devices. Iron-Chromium-Aluminum Alloy (FeCrAl): Suitable for high-temperature applications, featuring higher resistivity and better heat resistance. Stainless Steel: Suitable for low to medium-temperature heating applications, offering excellent corrosion resistance. Manufacturing Process: The metal etched heating wire is produced using advanced precision etching technology, where unnecessary parts of the metal surface are removed through a chemical reaction, leaving the required heating wire structure. The etching process features the following advantages: High Precision: Capable of processing micron-level details, ensuring uniformity and stability of the heating wire. No Heat Deformation: Unlike traditional heating processes, etching avoids heat deformation issues, ensuring material properties and dimensional accuracy. Mass Production: Suitable for large-scale production, ensuring consistency and stability between batches.
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Table Parameter
| Material | Nickel-Chromium Alloy, Iron-Chromium-Aluminum Alloy, Stainless Steel |
| Hole Diameter | 0.1mm - 5mm |
| Shape | Spiral, Straight, Ring (Customizable) |
| Aperture Ratio | 30% - 70% |
| Material Thickness | 0.1mm - 2mm (Common thicknesses: 0.2mm, 0.3mm, 0.5mm) |
| Error Control | ±0.05mm (Thickness), ±0.1mm (Hole Diameter, Hole Spacing) |
| Tensile Strength | ≥600MPa |
| Hardness | 50-80 HB |
| Resistivity | Varies by Material |
| Temperature Range | -40°C to +1000°C |
| Surface Treatment | Sandblasting, Brushed, Plating, etc. |
| Delivery Time | 7-15 days (depends on quantity) |
Application Description
By precisely controlling the etching process, we ensure high precision, efficiency, and long-term stability of the product. Common materials include nickel-chromium alloy (NiCr), iron-chromium-aluminum alloy (FeCrAl), and stainless steel, widely used in electric heating devices, industrial heating elements, and experimental equipment.
Electric Heating Devices: Such as electric water heaters, electric ovens, space heaters, etc.
Industrial Heating Elements: Such as hot air guns, heating furnaces, etc.
Automotive Heating Systems: Such as seat heaters, window defoggers, etc.
Scientific Research and Experimental Equipment: Such as precision heating devices, laboratory heaters, etc.
Questions and Answers
1.Why choose etching technology for heating wire production? Etching technology offers extremely high precision, ensuring the uniformity and stability of the heating wire. Compared to traditional heating processes, etching avoids heat deformation, ensuring accuracy in both electro-optical performance and dimensions. |
2.Can the hole diameter and shape of the heating wire be customized? Yes, we support customization for hole diameters, hole shapes, and aperture ratios as per customer requirements. Common hole diameter ranges are from 0.1mm to 5mm, and hole shapes can be tailored. |
3.How are sample charges handled? Most of our products are available for free sample requests. For custom or higher-cost samples, a fee will apply. Bulk orders are charged according to the unit price. |
4.What is the working temperature range of the etched heating wire? Depending on the material, the operating temperature range of the etched heating wire can range from -40°C to +1000°C, suitable for various heating environments. |
5.What is the delivery time? The production lead time for bulk orders typically ranges from 7 to 15 days, depending on quantity. For urgent orders, please discuss with us in advance to accommodate tight deadlines. |
6.What is your payment method? As a custom product, full prepayment is required. We accept various payment methods, including: |
7.How do you handle non-compliant products? Before production, we will first send samples for your approval. Once the sample is confirmed, we will begin mass production. If there is any issue with the product quality, please contact us. If the problem is due to our fault, we will replace the product free of charge. |
Factory Description
We have a full set of etching production equipment and mature processing technology. We can manufacture products in any shape with mesh sizes as small as 0.1mm, according to your requirements.
Our Advantage
Factory Direct Shipping
Our products undergo 100% QC checks before shipment, and we ensure compliance with international standards. If you require specific certifications for your target market, just let us know, and we'll meet those requirements.
Experienced Design and Manufacturing Team
We work closely with customers from the design phase to help avoid potential product flaws, ensuring both the functionality and design meet expectations.
Excellent Supply Chain Management
We can quickly adjust production schedules to meet your urgent deadlines, whether it's for large bulk orders or smaller rush orders.
OEM & ODM Support
We offer the option to print your logo or other customizations.
Strict Quality Control
Our products undergo 100% QC checks before shipment, and we ensure compliance with international standards. If you require specific certifications for your target market, just let us know, and we'll meet those requirements.
Certificate
商标6类
9001
质量认证
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Shenzhen Nkeyto Precision Hardware Co., Ltd. is a factory specializing in precision hardware processing, committed to providing customers with high-quality products and services.We look forward to working with you.
Contact Us
E-mail: Sales@nkeyto.com
Tel: +86 135-5470-8126
Add: 13th Building, 202, Dawangshan Second Industrial Zone, Dawangshan Community, Shajing Street, Bao'an District, Shenzhen, Guangdong Province
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