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Thin Metal Slot Plate Optical Precision Component
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Thin Metal Slot Plate Optical Precision Component

Product parameters

Category

Item

Specification

Basic Information

Product Name

Optical Grating Plate / Encoder Grating

Process

Chemical Etching (Support Laser Cutting & CNC)

Type

Micro Slot / Fine Slit / Custom Pattern

Application

Optical Encoder / Measurement / Sensor

Material

Material Type

SUS304 / SUS316 / SUS301 Stainless Steel

Optional Materials

Brass / Copper / Nickel / Aluminum

Thickness

0.02mm – 1.0mm

Processing Capability

Minimum Slot Width

0.01mm – 0.02mm (10–20μm)

Minimum Line Spacing

0.01mm – 0.02mm

Pitch Accuracy

±0.003mm – ±0.005mm

Etching Accuracy

±0.005mm

Flatness

≤0.03mm (Depending on thickness)

Tolerance

General Tolerance

±0.01mm

Precision Area Tolerance

±0.003mm – ±0.005mm

Hole Tolerance

±0.01mm

Position Tolerance

±0.01mm

Surface Treatment

Standard

Clean / No Treatment

Optional Finish

Matte / Brushed

Coating

Black Coating (Anti-reflection)

Plating

Nickel Plating

Protection

Passivation / Anti-oxidation

Functional Features

Slot Quality

High Uniformity / Burr-free

Performance

Stable Optical Signal Output

Precision

High Resolution Capability

Stability

Excellent Repeatability

Customization

Design

Slot Width / Pitch / Density Customizable

Pattern

Linear / Circular / Array

Shape

Round / Square / Irregular

Service

OEM / ODM Supported

Quality Control

Inspection

100% Visual Inspection

Equipment

Optical Measurement / Microscope

Control

Dimensional & Tolerance Inspection

Process

Sample Approval Before Mass Production

Packaging

Standard

Protective Film + Vacuum Packing

Protection

Anti-scratch Packaging

Custom

Customized Packaging Available

Product Description

Product Description

Thin metal slot grating plate designed for lightweight precision applications.

Manufactured with high accuracy etching for fine slot structures.

Offers excellent dimensional stability and uniformity.

Suitable for compact and high-precision optical systems.

Custom thickness and slot configurations available.

Applications

Compact optical encoder systems

Micro precision measurement devices

Portable optical instruments

Industrial automation components

Precision engineering applications

Rapid Prototyping for Precision Optical Gratings | Small Batch Production

In the fast-paced world of optical engineering and R&D, speed is just as critical as precision. When you are developing a new sensor or refining a medical device, waiting weeks for a single component can stall your entire project. At our factory, we understand that innovation requires agility. That is why we have optimized our production line to offer rapid prototyping services specifically for precision optical gratings.

We bridge the gap between digital design and physical reality, allowing researchers and engineers to test their concepts quickly and efficiently. Whether you need a single Thin Metal Slot Plate for a proof-of-concept or a small batch for pilot testing, our process is designed to support your development cycle.

Why Chemical Etching is Ideal for R&D

Traditional manufacturing methods like stamping or laser cutting often require expensive hard tooling or long programming times. This makes them inefficient for the prototyping phase.

Digital Tooling: Zero Setup Cost
Our chemical etching process uses digital photoplots. This means we can go directly from your CAD file to production without creating physical molds.

  • Speed: We can review your design and begin etching within hours.
  • Flexibility: If your design changes, we simply update the digital file. There are no costly tool modifications.
  • Complexity: We can handle complex geometries on a Thin Metal Slot Plate without increasing lead times.

Small Batch Production: Scalability Without Compromise

Many manufacturers have high Minimum Order Quantities (MOQs), which can be a barrier for research projects or niche applications. We operate differently. We specialize in low-volume, high-mix production.

Supporting Your Growth:

  • Prototype Phase: We can produce as few as 510 pieces for your initial testing.
  • Pilot Run: Once your design is validated, we can scale to hundreds of units.
  • Mass Production: When you are ready for market, our factory is equipped to handle high-volume orders with the same precision.

This scalability ensures that the quality of your optical precision component remains consistent, whether you are ordering a handful for the lab or thousands for the factory floor.

Fast Turnaround Times

We know that "urgent" is a common state of mind in R&D. Our streamlined workflow allows us to offer some of the fastest turnaround times in the industry.

Standard Lead Times:

  • Prototypes: Typically 35 business days.
  • Small Batches: Typically 710 business days.

Expedited Service:
For critical projects, we offer expedited processing to get your Thin Metal Slot Plate components to you when you need them most.

Comparison: Prototyping Methods

To illustrate why our etching service is the preferred choice for R&D, we have compared it with traditional methods:

Feature

Stamping (Traditional)

Laser Cutting

Chemical Etching (Our Service)

Setup Time

Weeks (Hard Tooling)

Hours (Programming)

Instant (Digital Tooling)

Cost for 10 pcs

Very High (Amortized)

High (Slow process)

Low (Efficient)

Design Changes

Expensive/Difficult

Easy

Free/Instant

Edge Quality

Burrs (Requires cleanup)

Oxidized/Rough

Smooth/Burr-Free

Conclusion

Don't let manufacturing delays slow down your innovation. Our rapid prototyping and small batch services are designed to keep your R&D projects moving forward. By combining the speed of digital tooling with the precision of chemical etching, we provide a seamless path from concept to component. Contact us today to get a quote for your Thin Metal Slot Plate or other optical precision components.

Contact Us for Rapid Prototyping
Ready to test your design? Send us your drawings today.
Contact: Luna
WhatsApp: 12132219094

Questions and Answers

Frequently Asked Questions (FAQ)

Q1: What is your minimum order quantity (MOQ)?

A: We have a very low MOQ to support R&D. We can produce orders as small as 5 to 10 pieces, making it affordable to test your designs.

Q2: How fast can I get a prototype?

A: For standard optical precision components, we can typically deliver prototypes within 3 to 5 business days after drawing approval.

Q3: Do I need to pay for tooling?

A: No. We use digital tooling (photoplots), which means there are zero setup costs. You only pay for the parts.

Q4: Can I change my design after ordering?

A: Since we haven't created physical molds, design changes are easy. As long as production hasn't started, we can update the digital file to match your new specifications.

Q5: What file formats do you accept?

A: We accept standard CAD formats such as DXF, DWG, and PDF. Please ensure your drawing includes material specifications and tolerances.

Factory Description

We have a full set of etching production equipment and mature processing technology. We can manufacture products in any shape with mesh sizes as small as 0.1mm, according to your requirements.

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Our Advantage

Factory Direct Shipping

Our products undergo 100% QC checks before shipment, and we ensure compliance with international standards. If you require specific certifications for your target market, just let us know, and we'll meet those requirements.

Experienced Design and Manufacturing Team

We work closely with customers from the design phase to help avoid potential product flaws, ensuring both the functionality and design meet expectations.

Excellent Supply Chain Management

We can quickly adjust production schedules to meet your urgent deadlines, whether it's for large bulk orders or smaller rush orders.

OEM & ODM Support

We offer the option to print your logo or other customizations.

Strict Quality Control

Our products undergo 100% QC checks before shipment, and we ensure compliance with international standards. If you require specific certifications for your target market, just let us know, and we'll meet those requirements.

Certificate

商标6类

商标6类

9001

9001

质量认证

质量认证

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